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The Full Story

case studies

Showcasing the Power of Lean Methodologies

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$1M Saving by Improving Direct Labour Efficiency

Client
Electric motors and alternators manufacturing company located in the United-States. 


Solution
Improving annual direct labour efficiency from by 18%. 

  • Leveraged the team.

  • Eliminated bottlenecks and single points of failure.

  • Fixed business processes that were broken.

  • Optimized the technical training strategy. 

  • Implemented a monitoring system to address gaps quickly.

 

Results

  • Savings: $1M

  • Maintained improved efficiency for the last 7 months of the year. 

  • A fired up team, who earned a bigger bonus!  
     

South Africa flag waving at cloudy sky background. the Republic of South Africa (RSA) flag

Obtaining ISO 9001 and ISO 3834 certifications in
6 months

Client

New manufacturing company located in South Africa. 


Solution
Implemented lean BMS processes compliant to the industry standards: 

  • Trained and leverage the team.

  • Created BMS processes that are simple and specific to the needs of the business.

  • Implemented a monitoring system to address gaps quickly.

 

Results

  • Mandatory ISO 9001 & ISO 3834 certifications obtained on time to meet customer delivery requirements.

Becoming the First Company in THE Americas to Obtain IRIS (ISO/TS 22163) Silver Level 

Client

Manufacturing company located in Canada. 


Solution

Implemented lean BMS processes: 

  • Trained and leverage the team.

  • Created BMS processes that are simple and specific to the needs of the business.

  • Implemented a monitoring system to address gaps quickly.

​

Results

  • Built trust with customers and waived QMS audit requirements from customers in Railway Industry. 

Image by Christophe Maertens

conclusion.

These case studies demonstrate the transformative impact of our solutions across the world. By leveraging lean concepts, we have helped our clients achieve remarkable results and drive their businesses forward. We look forward to partnering with you to create your next success story.

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